How To Fix A Pop Up Camper Lift SystemMake sure that the frames slide without jamming. The pop-up camper lift system is an integral part of the camper – it helps to raise and lower it, making it more user-friendly. Pop Up Camper Lift Cables: A Replacement Guide. Some mechanisms are turned by a crank, whilst others may be battery-powered. The lift system for Starcraft has changed over the years. When you crank upwards the locking nut will tighten to lock the clutch plates together to prevent the lift crank system from free-wheeling back down. DIY actuators install to open & close your camper trailer tent. Also, use a lubricant on the winch, drum, and cable spool. Starcraft Lift System Parts. remove the sidewall extrusions and the plastic “l” extrusions 7. Sometimes it can be fixed without professional help, but if it’s a more serious issue, it’s best to take it to a mechanic. Repair The Lift System On My Pop Up Camper?">How Can I Repair The Lift System On My Pop Up Camper?. Pop Up Camper Troubleshooting Guide">Rockwood Pop Up Camper Troubleshooting Guide. Use a wrench to remove the retaining nut that holds the pulley in place. Replacing broken lift system and attaching the roof. All about lift arms on Coleman & Fleetwood pop up campers. Lift System Concern. Once you determine what parts you need to do the repair you should contact Forest River RV's Tent Campers Parts Department at (574) 642-2640 Ext. How Coleman and Fleetwood lift systems work Pop up camper pro. Slow solution: crank the roof up and level the camper better. ACCESSORIES Vanity Mate Installation Vanity Mate Installation With Location Chart Awning Installation Instructions Trimline Awning Installation Instructions Camper Caddie Installation Instructions For ABS And Metal Roofs. Here you can find manuals and guides for a wide range of repairs and upgrades to Coleman and Fleetwood pop ups. REPAIR GUIDES — coleman pop up parts. In this video we discuss how to repair the lifting mechanism on a coleman Niagara popup camper. POPUP Camper renovation - GALLEY LIFT SYSTEM clean out. 694 subscribers Subscribe 741 94K views 5 years ago If you have trouble with your pop-up camper roof lift system, this video may take some of the panic out of trouble shooting. Always start by checking that the problem lies with the lift system and not with another part of the camper. c-" referrerpolicy="origin" target="_blank">See full list on thecampingadvisor. You can either do so with the push of a button/switch (powered lift system) or by hand (hand-crank lift system). remove the screws from the spring tube clamp (12) 12. lift system and attaching the roof. For a powered lift system, apply some paraffin wax to the lifter arms if these are straining. In this video we discuss how to repair the lifting mechanism on a coleman Niagara popup camper. How Does a Pop Up Camper Lift System Work?. 127 and they should be able to tell you where to get the parts you need. I have a 1995 coachman pop up camper that one of the lifts is broken and wont lift up the camper. Pop Up Camper Mini Series EP 4 Lovers Aboard Odessa 2. 1998 Starcraft pop-up truck camper, HECO lift manual lift system, nothing on the roof. If one corner stays up you have binding on that cable/pulley assembly. I had to do some work on the Heco Manual Lift System in my camper (stripped the gears on the crank) and need a little help re-installing the system. lift arms on Coleman & Fleetwood pop up campers">All about lift arms on Coleman & Fleetwood pop up campers. Getting rid of all the cushions will make sure you can get clear access to the mechanism that makes a Jayco wind up lift system work. It wasn't a hard fix but it took time to remove and re-install everything. Add more until it reaches the “full” line if it’s low. Replacing broken lift system and attaching the roof. 004 20" Upper/Lower Refrigerator Vent for Campers - Black REG. Step two has you cranking the winch handle. Heco Manual Lift System Help. This system can be operated with a hand crank winch or an approved motorized winch. We will need the make, model and year made to identify the correct parts. The current crank is very hard to rotate. The pulley is generally located near the center of the lifting mechanism, on the. Aug 10, 2019 #5 F Finally Off The Ground Member. This past week we went camping. Starcraft used a single winch cable with four lift cables until 1983. It took me a total of about 2 hours to replace the cable and lube all the springs and repair the track that the Goshena lift system cabling rides in underneath the camper. Cable Repair What should Expect $$$ wise. To Replace Pop Up Camper Lift Cables. If there are any issues with the lift system, they can be tricky to fix. Check the entire lift system for objects that may prevent it from functioning properly. Remove the center bolt from the winch and use pliers to pull away the cable. Easy to follow step by step instructions for replacing the lift cables in you Coleman or Fleetwood pop up camper. After leveling the camper and disconnecting it from our vehicle, we started to crank it open. Bag Awning For All Pop Up Campers Four Wheel Camper Awning Awning Fabric & Bag Replacement Curtains & Valances RV Cushion Covers Custom Made RV Slide-Out Awning Replacement Fabric RV Awning Replacement Fabric RV Window Awnings Screen Rooms Add a Rooms RV Rope and Pole Awning RV Window Awning Replacement Fabric Awning Track RV Slide Out Cylinders. How To Replace Pop Up Camper Lift Cables. I have not been able to find exactly how much to preload the bars in the tubes. 3K subscribers Subscribe 41K views 1 year ago Easy to follow step by step instructions for general maintenance. Leaks Can be Frustrating as Well as Dangerous The Roof, Again: Air Conditioner & LED Lights: 4. I need information for repairing the lift system for a 1995 Coleman Cape Cod pop up camper. Repairing a broken cable on a 1997 Rockwood Freedom. in 2001, all models were using Goshen up until 2007. Easy to follow step by step instructions for general maintenance on Coleman and Fleetwood pop up camper lift systems. Then back-track in the other direction to double-check everything that’s needed has been opened. A pop up camper lift system lets you raise or lower the roof of your camper at will. That year had a mix of the old system to a 4 winch cable/ 4 lifter cable system. If it's not working properly, you'll need to repair or replace it before attempting to raise the camper. Hanna RV & Trailer Supply carries a wide selection of pop up camper products, including the lift system parts you need to update or repair your camper. I found it best to retract the rear frame first, then the centre and finally the front, but always close the rear first. You can find out what needs to be removed here on this forum ,I'm sure. Hanna RV & Trailer Supply carries a wide selection of pop up camper products, including the lift system parts you need to update or repair your camper. I have a camping trip planned for friday so I need this fixed fast. Here you can find manuals and guides for a wide range of repairs and upgrades to Coleman and Fleetwood pop ups. Place blocks under the tongue or frame of the camper for support. REPLACING THE TELESCOPING LIFT ARMS 1. Check the lift system: Make sure the pop-up camper lift system is functional and undamaged. A pop up camper lift system lets you raise or lower the roof of your camper at will. Remove the two horizontal bolts that fasten into a plate, this plate ties the two rear spring tubes together. Leave your RV repair bills to us—Good Sam Extended Service Plan There is a great website called the Pop Up Portal that is dedicated to pop up trailers it also has a forum you should join. How to repair screens:. Make sure that the frames slide without jamming. 75K subscribers Subscribe 29K views 2 years ago. Hanna RV & Trailer Supply carries a wide selection of pop up camper products, including the lift system parts you need to update or repair your camper. Our family has a 2014 Jay Series Sport 12UD which we purchased new. Use RV-Specific Cleaning Products. The system is designed to open with very little work from the camper themselves. I have already purchased 20' of 3/16 stainless steel cable. Use only the type of hydraulic fluid specified in the owner’s manual. 5%) View Product QTY: Add To Cart. Get in a routine of going clockwise (or counterclockwise) around the camper. When retracting the rear frame, make sure it does not catch in the corners of the tent as it goes down. If the pop up camper has a manual lift system, then the pulley can be replaced by following these steps: 1. Apply the adhesive and the canvas and wait 10 minutes till it dries. Heco Manual Lift Rebuild Complete (with torsion bars. 66K subscribers Subscribe 20K views 2 years ago Our camper lift system was making a loud popping noise. Dip a scrub brush into the vinegar solution and scrub the mildew off the canvas. The winch pulls on cables to lift the system, and tension is distributed to the four corners of the camper to keep the pop-up’s roof in place. CRANK THE SYSTEM DOWN REMOVE THE SIDEWALL EXTRUSIONS AND THE PLASTIC “L” EXTRUSIONS REMOVE THE LIFFTER POST ASSEMBLIES (13) CRANK THE SYSTEM UP ALL THE WAY REMOVE THE APPROPRIATE LIFT COVERS, FRONT AND REAR REMOVE THE SCREWS FROM THE IDLER SPROCKET ASSEMBLY FEET (2) REMOVE THE SCREWS FROM THE SPRING TUBE CLAMP (12). I repaired my Goshen lift system for under $100. Re: Cable Repair What should Expect $$$ wise. Remove the two vertical bolts connecting the tubes to the master tube, 2. I need information the lift system 1995 Cape pop up camper. Just pull the corner over as it moved down. General auto certifications. When cleaning your pop-up camper, it may be easy to reach for your regular, handy cleaning products. Around 1986 Starcraft started using the Goshen lift system on their Venture series. Easy to follow step by step instructions for general maintenance on Coleman and Fleetwood pop up camper lift systems. Use a pair of pliers to remove any obstacles. crank the system up all the way 9. When any form of damage is detected on camper lift cables, they should be replaced as soon as possible to avoid vehicle damage and possible injuries. Lifting The Roof Crank the winch: For most pop up campers this means hand turning the winch with a crank. That may work for cleaning some parts of your camper, such as windows and the interior, but some surfaces and fabrics need special products. Start at the device that winds the cables, the crank. How To Fix A Pop Up Camper Lift System. The winch pulls on cables to lift the system, and tension is distributed to the four corners of the camper to keep the pop-up’s roof in place. Fast solution: push on the lifter arm (as close to the roof as you can reach without. Use a pair of pliers to remove any obstacles. Use a pair of pliers to remove any obstacles. Step three is for you to go underneath the trailer and remove the long main tube. The cable is especially susceptible to becoming jammed with objects from previous camping trips and travel. Campers as old as a 1996 and a 1997 still had the old way of. 15 Easy Ways on How to Fix a Pop Up Camper Lift System: 1. You are to check the cable for anything jamming its operation and any damage to the pulleys. Next, the cable was threaded through the pulley and back to the eye bolt and the spring rod is fitted in the floor track. You may have to hold it for a bit. Easy to follow step by step instructions for general maintenance on Coleman and Fleetwood pop up camper lift systems. If the pop up camper has a manual lift system, then the pulley can be replaced by following these steps: 1. The pulley is generally located near the center of the lifting mechanism, on the underside of the camper. If it’s not working properly, you’ll need to repair or replace it. You CAN do it yourself! UnkemptChannel 61 subscribers Subscribe 19 Share 2. Pop-Up Parts : - Canvas Replacements Cushion Covers Camper Curtains & Valances Lift System Parts Misc. The cable is especially Step 2. Palomino Campers (Explained)">4 Most. This system is easy to install, easy to maintain and easy to repair if necessary. It may only go an inch or so, or five or six inches. Step three is for you to go underneath the trailer and remove the long main tube. Remove the lid from the corner compartment There’s 2 screws holding this down so it comes off pretty easily. 7%) View Product QTY: Add To Cart Dometic 3109492. How to Repair a Jayco Tent Trailer Lift. You may have to remove the lower pan first. This job will take patience and time. Not hard to repaif if you use the repair manual from the link. Once the latches are closed, give the crank a 1/4 turn or so, just a couple of clicks of the winch in order to keep some tension in the lift system during storage or transport. Easy to follow step by step instructions for replacing the lift cables in you Coleman or Fleetwood pop up camper. How to Fix the Lift System on a Viking Pop-Up Trailer Step 1. 4K subscribers Subscribe 39K views 1 year ago Easy to follow step by step instructions for replacing the lift cables in. 21 Dodge 15 quad cab1996 Jayco 146 "the big one". The lift that is broke is on the back corner by the crank. My Lift Cable broke, 6 days till camping! Today I went to put up my 2003 flagstaff and my main lift cable snapped, the camper top came crashing down from about 4 feet. I repaired my Goshen lift system for under $100. Learn about the mechanics, operations and repair of Coleman and Fleetwood pop up camper lift systems. Use RV-Specific Cleaning Products. Park the pop up camper on level ground and disconnect the power source. I had to do some work on the Heco Manual Lift System in my camper (stripped the gears on the crank) and need a little help re-installing the system. This type of set up helps the camper by making the older way of lifting the top outdated. Only one cable is used to operate the spring push system. Lack of maintenance on roller chains can make them stiff, and a stiff unyielding section going around a drive cog could easily jump and slip and then be a few off. Once you determine what parts you need to do the repair you should contact Forest River RV's Tent Campers Parts Department at (574) 642-2640 Ext. If the cable does not have any resistance, it is broken and must. Let the canvas dry in the sun without rinsing off the vinegar. Find these products and more at. Improper Wiring Could be Dangerous 3. Turn the crank as if lowering your roof (this releases tension on the cables) and trace the binding cable. Keep the pop up camper erect for 24 hours so the repaired area will dry completely. Only one cable is used to operate the spring push system. Getting rid of all the cushions will make sure you can get clear access to the mechanism that makes a Jayco wind up lift system work. ACCESSORIES Vanity Mate Installation Vanity Mate. I jus Replacing Broken Cables. That year had a mix of the old system to a 4 winch cable/ 4 lifter cable system. Goshen Stamping Tube Splice for Pop Up Camper Lift Systems REG. Removing the panels will expose the push rods, pulleys and the main cable. The clutch system has two nuts, a limiting nut and a locking nut. I need information the lift system 1995 Cape pop up camper. For all push-spring/cable-drive systems: Locate the weep holes on the lifter conduit at each corner of the camper (under the camper). The pop-up camper lift system is an integral part of the camper – it helps to raise and lower it, making it more user-friendly. Rating: Broken main lift cable by: Rich peck Ii have a 1996 flagstaff poptop the main winch cable is broken and i dont know how to fix itit seems as though the cable runs to the back of the van around a pulleh and back to the harness plate where i think it connects to ???. I was pretty shocked at how cheaply some of the parts in a pop up camper are made to make it light. Park the pop up camper on level ground and disconnect the power source. Jayco Pop Up Lift System Diagram That brings ppp down to four wires, which will match up with the terminals on the back of the controller, after that it is just plug and play. When you crank down, the locking nut is supposed to back off so the plates loosen up allowing free movement downward. What do you use to clean a canvas on a pop up camper? Vinegar is one of the best canvas cleaners for pop up campers. Now raise the roof to full height and brace up with 2X4's, 1 per corner. How to Fix the Lift System on a Viking Pop. Intro How To Replace Pop Up Camper Lift Cables Pop up camper pro 11. A pulley, a clutch and a cable that connects the winch to a lifting device provides for easy rising of the top. I was worried that a cable could come out of a pulley and cause a problem. If you find no resistance, the cable is broken and needs to be replaced. Learn about the mechanics, operations and repair of Coleman and Fleetwood pop up camper lift systems. Get in a routine of going clockwise (or counterclockwise) around the camper. Huh I never really thought about doing that for transport or storage. go look up the manuals and it will give you much better idea of the job ahead. « Reply #4 on: June 12, 2008, 05:24:53 am ». Check the lift system: Make sure the pop-up camper lift system is functional and undamaged. I was pretty shocked at how cheaply some of the parts in a pop up camper are made to make it light. Let the strong person do the work on the shorter down tube. When any form of damage is detected on camper lift cables, they should be replaced as soon as possible to avoid vehicle damage and possible injuries. I had to remove most of the inside stuff, fridge, cupboard on passenger side, furnace etc in order to get at and remove the rear cranking unit. Easy to follow step by step instructions for replacing the lift cables in you Coleman or Fleetwood pop up camper. Goshen Lift System Goshen Lift System Since 1976, Goshen Stamping has made the most popular lift system for pop-up tent campers in the industry. Sometimes it can be fixed without professional help, but if it's a more serious issue, it's best to take it to a mechanic. How To Fix A Jayco Wind Up Lift System (Broken …. Step 1 Check the entire lift system for objects that may prevent it from functioning properly. Rockwood Pop Up Camper Troubleshooting Guide. Enter the camper and remove the screws that hold the wall panels to each corner of the trailer. Pop Up ">Replacing broken lift system and attaching the roof. For a powered lift system, apply some paraffin wax to the lifter arms if these are straining. Hanna RV & Trailer Supply carries a wide selection of pop up camper products, including the lift system parts you need to update or repair your camper. 15 Easy Ways on How to Fix a Pop Up Camper Lift System: 1. If you find no resistance, the cable is broken and needs to be replaced. Park your camper on level ground and disconnect it from any utilities. Crank Socket Replacements If your hand-crank system refuses to turn, it could be due to the square winch socket moving out of place or breaking. For a powered lift system, apply some paraffin wax to the lifter arms if these are straining. This reduces the friction of the Use a piece of plumber's putty, strip. Many times the crank handle stops working and we show you how to disassemble the camper and. Inspect the interior: Open the camper door and look for any water damage, broken appliances, or damaged furniture. a Pop Up Camper Lift System Work?">How Does a Pop Up Camper Lift System Work?. Remove the center bolt from the winch and use pliers to pull away the cable. How To Fix A Jayco Wind Up Lift System (Broken Main Cable). Make sure that the crank is not the problem (cables are really broken, not just off the spool or tangled). Pop Up Camper Mini Series EP 4 Lovers Aboard Odessa 2. Mix a bucket full of two parts water and one part vinegar. Lift Cable broke, 6 days till camping!. 75K subscribers Subscribe 29K views 2 years ago In today's episode we fix,. I see in the rod that connects the front and back lift mechanisms there looks to be a sheer pin between two parts of the rod. Once you’ve established that, try to figure out the root. Remove any objects with pliers. Remove the lift arm cover. This video focuses on the 4 main lift arms. Once you’ve established that, try to figure out the root cause of the problem. Lift System Concern. 0:00 / 13:24 Replacing broken lift system and attaching the roof. Attempt to crank the handle to raise the lift. The cable is especially susceptible to becoming jammed with objects from. The first and most important factor to consider when choosing replacement cables is the type of lift system used by your camper. Overall, the lift system was simple and pretty well made. How To Fix Lift System On Pop Up Camper">Quick Answer: How To Fix Lift System On Pop Up Camper. Around 1986 Starcraft started using the Goshen lift system on their Venture series. Here you can see the winch (but it’s still pretty hard to get to) 4. I repaired my Goshen lift system for under $100. If your pop up camper doesn't have a crank, you can still lift it by following these steps: 1. Ballpark cost to repair lift system?. While firmly holding the shorter down tube the entire time, now begin to slowly let the shorter down tube go to its neutral position. You CAN do it yourself! - YouTube 0:00 / 13:12 POPUP Camper renovation - GALLEY LIFT SYSTEM clean out. Also refitted were the floor track retaining screws. Junior Member. How Coleman and Fleetwood lift systems. Park the pop up camper on level ground and disconnect the power source. Spray the patched area with a waterproof silicon spray or wax. If the pup is down too low to enter it will take a few bodies to lift it up providing it will go up enough to get inside and then propped up with 2x4's in order remove the panels to inspect the cables and such. Remove the lid from the corner compartment There’s 2 screws. This video focuses on the 4 main lift arms. Remove the two bolts on each of the two rear corners that fasten the tubes to the frame. A cable connects the winch to the block. The lift system for Starcraft has changed over the years. Learn about the mechanics, operations and repair of Coleman and Fleetwood pop up camper lift systems. The pop-up camper's lift system is a series of pulleys and winches that lift, unfold and open the collapsed parts of your camper. The problem will most likely be in the waffle tree bearing. Remove all of the damaged cable from the winch. Pop up won't go up! Help please!. Remove the tent from the curtain tent track at the top of the roof side. It took me a total of about 2 hours to replace the cable and lube all the springs and repair the track that the Goshena lift system cabling rides in underneath the camper. crank the system down 6. How To Fix A Jayco Wind Up Lift System (Broken Main Cable)">How To Fix A Jayco Wind Up Lift System (Broken Main Cable). Goshen Main Cable Replacement. Well worth the cost to have someone that knows what they are doing to perform the job. Check the Hydraulic Fluid Level. Flagstaff/Rockwood Chain Lift system. The winch won’t ‘free-wheel’ as it is clutch controlled. I was pretty shocked at how cheaply some of the parts in a pop up camper are made to make it light. Viking IDT Lift System Diagram, Recall, And Repair Tips. 0:00 / 5:47 Pop up-tent camper lift system lubrication Balanced Perceptions, LLC 2. Use an oil can to pump a small amount of oil (motor oil works fine) into the conduit. How Can I Repair The Lift System On My Pop Up Camper?. Poor Craftsmanship The Roof: Door Handles and Knobs: Windows: The Floor: 2. Once you've established that, try to figure out the root cause of the problem. While firmly holding the shorter down tube the entire time, now begin to slowly let the shorter down tube go to its neutral position. Try the link below. A Coleman pop-up camper lift system has three parts to make the system work. remove the appropriate lift covers, front and rear 10. By understanding the components of your lift system and maintaining them, you can enjoy yours for years to come. Many times the crank handle stops working and we show you how to disassemble the camper and. in 2001, all models were using Goshen up until 2007. Try cranking down the roof again. Check the lift system: Make sure the pop-up camper lift system is functional and undamaged. Brace the roof up on all four corners between the end wall cap and the roof H rail. The cable has to be re-installed within the floor track in the same position it was when removed. Getting rid of all the cushions will make sure you can get clear access to the mechanism that makes a Jayco wind up lift system work. I had 2 of mine done on my Jayco and it was about $15-2 for each cable and $15. camper trailer tent">DIY actuators install to open & close your camper trailer tent. 1998 Starcraft pop-up truck camper, HECO lift manual lift system, nothing on the roof. I need information for repairing the lift system for a 1995 Coleman Cape Cod pop up camper. 1998 Starcraft pop-up truck camper, HECO lift manual lift system, nothing on the roof. The pulley is generally located near the center of the lifting mechanism, on the underside of the camper. Replacing Your Camper's Lift Cables. Check the lift system: Make sure the pop-up camper lift system is functional and undamaged. Remove the screws from the sidewall cap and lift it up from the body of the unit. Parts Cleaning and Patching Canvas Insert Track Lift System, Parts, folding trailer, coleman, jayco Apache Repair Manual C&R Lift System Installation Instructions Coleman/Fleetwood Repair Manual Goshen Spring and Cable Change. From electric lift kits. This system is easy to install, easy to maintain and easy to repair if necessary. 2K views 2 years ago We show how to disassemble, clean, and. This depends on how much preload is on the torsion bars. Step one is to look for any obstructions that may be blocking the path of the lifts or the cables. com%2fviking-idt-lift-system-diagram-recall%2f/RK=2/RS=vxTuX746PU8A0fM5MWI2vQFmR. Repairing a broken cable on a 1997 Rockwood Freedom pop-up The. 75K subscribers Subscribe 29K views 2 years ago In today's episode. After leveling the camper and disconnecting it from our vehicle, we started to crank it open. Wiring Diagrams Free DOWNLOAD Jayco Pop Up Lift System Diagram CloseDOWNLOAD Jayco Pop Up Lift System Diagram. Replacing broken lift system and attaching the roof. Leave your RV repair bills to us—Good Sam Extended Service Plan There is a great website called the Pop Up Portal that is dedicated to pop up trailers it also has a forum you should join. Get in a routine of going clockwise (or counterclockwise) around the camper. Since I do not know exactly what is causing the problem with the lift system on your pop-up, I will be hard pressed to tell you how to repair it. Since I do not know exactly what is causing the problem with the lift system on your pop-up, I will be hard pressed to tell you how to repair it. Park the pop up camper on level ground and. Grease Step 1 Check the entire lift system for objects that may prevent it from functioning properly. This safety feature means the roof cannot slip down during the lifting or lowering process. Hanna RV & Trailer Supply carries a wide selection of pop up camper products, including the lift system parts you need to update or repair your camper. camper the cables that lift the roof ">I have a starcraft popup camper the cables that lift the roof. Cut another piece of canvas for the outside of the camper. 15 Easy Ways on How to Fix a Pop Up Camper Lift System: 1. Replacing broken lift system and attaching the roof. This system can be operated with a. Replacing Your Camper’s Lift Cables. POPUP Camper renovation - GALLEY LIFT SYSTEM clean out. In this article, you will get to know the most common problems with Palomino Campers that most users face or have faced in the past. If your camper has stabilizer jacks, extend them to the ground. If it’s not working properly, you’ll need to repair or replace it before attempting to raise the camper. When cleaning your pop-up camper, it may be easy to reach for your regular, handy cleaning products. com/_ylt=AwrNZjD_BmFkMxMq8ktXNyoA;_ylu=Y29sbwNiZjEEcG9zAzMEdnRpZAMEc2VjA3Ny/RV=2/RE=1684109184/RO=10/RU=https%3a%2f%2fthecampingadvisor. Overall, the lift system was simple and pretty well made. We discovered that one of the roof. Starcraft used a single winch cable with four lift cables until 1983. Lack of maintenance on roller chains can make them stiff, and a stiff unyielding section going around a drive cog could easily jump and slip and then be a few off. The mechanical lift system (hand crank) on our. Then install the new spring and re-install every thing that I took out. Conclusion. Step 2 Attempt to crank the handle to raise the lift. Always start by checking that the problem lies with the lift system and not with another part of the camper. Tips For How To Fix A Pop Up Camper Lift System. How to remove lift post on Jayco?. The first thing you should do is check the hydraulic fluid level in the reservoir. Lift Rebuild Complete (with torsion bars ">Heco Manual Lift Rebuild Complete (with torsion bars. Step two has you cranking the. What are the instru … read more. CRANK THE SYSTEM DOWN REMOVE THE SIDEWALL EXTRUSIONS AND THE PLASTIC “L” EXTRUSIONS REMOVE THE LIFFTER POST ASSEMBLIES (13) CRANK THE SYSTEM UP ALL THE WAY REMOVE THE APPROPRIATE LIFT COVERS, FRONT AND REAR REMOVE THE SCREWS FROM THE IDLER SPROCKET ASSEMBLY FEET (2) REMOVE THE SCREWS FROM THE SPRING TUBE CLAMP (12). If the pop up camper has a manual lift system, then the pulley can be replaced by following these steps: 1. The biggest problem and most important is that to fix this, you must get the top up and find a way to keep it up while you do the repair. Intro DIY Lift System Service On A Pop Up Camper Pop up camper pro 11. remove the screws from the idler sprocket assembly feet (2) 11.